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Battery, Battery Materials, Emerging Industry

<2025> Recycling/Reuse Technology Trends and Market Outlook (Through 2040)

Battery recycling and reuse have become essential rather than optional. As the automotive industry undergoes a major transition toward electrification driven by the rapid adoption of electric vehicles and increasingly stringent environmental regulations, the recycling market is structurally set for long-term expansion.

Recently, China’s relaxation of black mass import regulations has significantly reshaped global resource flows and market balance. At the same time, a range of issues affecting the overall industry structure continue to emerge, including EU export restrictions, rising transportation costs for EOL batteries and black mass, and ongoing discussions on the separation of raw material pricing systems.

 

In the short term, the industry is facing pressure from declining metal prices, slowing EV sales, and imbalances between pre-treatment and post-treatment capacities. However, in the mid-to-long term, the growing supply of end-of-life (EOL) batteries and black mass is expected to support a gradual transition toward a more stable growth trajectory.

From a technology development perspective, various innovative solutions—such as low-temperature thermal treatment, early-stage lithium extraction processes, precursor-based recovery technologies, and impurity removal treatments—are actively being researched. In particular, the commercialization of direct recycling technologies is expected to significantly improve recycling efficiency while reducing costs, thereby strengthening industry competitiveness.

 

Economic viability remains highly sensitive to fluctuations in metal prices, making the establishment of a stable revenue structure a key challenge for market participants.

Based on SNE Research’s global xEV sales data and insights from industry experts, this report provides a comprehensive outlook on the battery recycling and reuse market through 2040.​

Table of Contents

1. Introduction (Overview of EV Batteries)

 

1.1 Lithium-ion Batteries
1.2 Lithium-ion Battery Form Factors for EV Applications

 

2. The Necessity of EV Battery Recycling

 

2.1 Environmental Hazards of Battery Components
2.2 Safety Issues in Battery Handling
2.3 Value and Importance of Battery Recycling

 

3. Recycling/Reuse Market Outlook

 

3.1 Key Issues Across the EV EOL Battery Value Chain
3.2 Methodology for Recycling/Reuse Market Forecast
3.3 End-of-Life Vehicle Generation Outlook
3.4 EOL Battery Generation Outlook
3.5 Scrap Generation Outlook
3.6 Recycling Market Forecast (by Metal Weight)
3.7 Recycling Market Forecast (by Market Value)
3.8 Recycling Supply-Demand Balance
3.9 Key Recycling Issues – Transportation Costs / EU Black Mass Export Restrictions / Recycling Feedstock Pricing / Korea’s Battery Metal Recycling Rate (as of 2024)

 

4. EOL Battery Management Regulations

 

4.1 The Need for EOL Battery Management Legislation
4.2 Regulatory Status and Outlook – Europe
4.3 Regulatory Status and Outlook – United States
4.4 Regulatory Status and Outlook – China
4.5 Regulatory Status and Outlook – Japan
4.6 Regulatory Status and Outlook – Korea

 

5. Overview of Battery Recycling Processes

 

5.1 Terminology
5.2 Overview of EOL Battery Recycling Processes
5.3 Diagnostic Technologies
5.4 Recycling Processes

 

6. Introduction to Wet Recycling Processes

 

6.1 Overview of Battery Recycling Processes
6.2 Pre-treatment Processes (Physical Processing)
6.3 Post-treatment Processes (Chemical Processing)
6.4 Key R&D Focus Areas in Wet Processes

 

7. Economic Assessment of Recycling/Reuse Processes

 

7.1 EOL Battery Processing Flow
7.2 EOL Battery Disassembly and Discharging Processes
7.3 EOL Battery Dismantling Processes
7.4 EOL Battery Performance Evaluation
7.5 Reuse Process Cost Estimation
7.6 Recycling Economic Feasibility Analysis

 

8. Major Recycling/Reuse Players

8.1 Korean Recycling/Reuse Players

Seongil Hitech, Ecopro CnG, POSCO HY Clean Metal, GS Energy Materials, SaeBitChem, GoodbyeCar

8.2 Global Recycling/Reuse Players

Duesenfeld, Umicore, Li-Cycle, Redwood Materials, Ascend Elements, Brunp, GEM, Huayou Cobalt, Sumitomo Metal Mining, 4R Energy​